Rebuilding the harmonic balancer
Looks like willysamerica.com in California will rebuild my balancer if I ship it to them. The price on their Websites says $215 but I'm not sure if that includes shipping it back. I emailed them about that and turnaround time. When I hear back I'll post their response.
Got a response back from Willys America
Howdy all, Willys America got back to me. I have to ship them the balancer to be rebuilt. They said I should expect a 10-day turnaround time. When it's done they'll contact me for payment. Shipping it out today via USPS, flat-rate priority in a medium-sized box. Will update again soon...
Update from Willys America
Just got off the phone w/ Paul at Willys America, what a nice fellow he was. I didn't notice when I shipped him the balancer but it's cracked in the keyway. He said he can rebuild it (the rubber part) and put on a sleeve to keep the timing cover oil seal from leaking, and that repair would probably be enough to get the vehicle home. I sent him a pic of the crank keyway and we're going to chat again tomorrow evening.
He's also trying to talk me out of "frankensteining" the vehicle, saying he's more of a purist and that I actually am in two collectable camps, one for M715's and the other for antique fire trucks. He said fixing the issues w/ oil burning involve relatively simple modifications to the cylinder head to permit the oil to more easily flow back down to the crankcase and can be done w/ a die grinder. I'm not entirely convinced that keeping it stock is the right thing yet, but since this will probably be part of my daughters' inheritance, I am giving it some serious thought...
Update on harmonic balancer
Talked to Paul at Willys America yesterday, the balancer I shipped him is cracked in the keyway and also wallered out by 0.015", so it can't be rebuilt as-is. I'll have to have a new one machined and the cost just went from $215 up to about $600. More than likely the crank snout is messed up as well. Probably going to switch to plan B and haul the truck home instead of trying to get it running and drive it.
Going to mull it over this weekend and make a decision Monday. Since I intend to use the truck as a backup work truck and for jobs the J20 can't handle, this development is not helping me decide to keep the Tornado engine. If parts were more easily accessible I'd consider it but this...well, if I were building something strictly for car shows and parades, maybe...
So the thoughts I'm having now are to continue down the road of a SBC 383 stroker but keep all the old parts. When I'm gone and my daughters inherit it, the new owner will have everything they need to put it back to original (except the balancer, I suppose).
Some of you may be wondering why I just didn't buy a F-350 and it's mostly b/c around here, they're mostly beat to hell and back and almost always rusted away. I'd still have to do a bunch of work to get something like that running and driving, and to pass inspection. And when I'm gone, it won't be worth much. But a well cared for M715? Even after I'm done using it it'll still be worth a lot more than a tired old F350.